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Mr. Anil Kumar K

Designation: Scientist - D
Centre: Centre for Additive and Special Manufacturing Processes (C-ASMP)
Group: Aerospace Test Rigs & Calibration Group
Joining Date: 12-03-2009
Email Id: anilkumar[at]cmti[dot]res[dot]in
Office Telephone No: 080-22188266
Mobile No: 9986107099

A) Design of special purpose machines, hydraulic & pneumatic test rigs for testing the aerospace components

B) Special process development on diffusion aluminization

 Activities:

  • Preparation of conceptual/ Proposal drawings
  • Mechanical Design of Various assemblies, detailing of Parts & accessories, tubing assembly etc
  • CAD modeling, FEA analysis for critical components
  • Documentation of Design calculations, FEM report, Quality plan, Quotation, Bill of materials, project report, proposal report etc
  • Interaction with vendor/supplier regarding status of critical items
  • Involved in Design review & Progress review meeting
  • Involvement during manufacturing, assembly activities
  • Technical clarification/issues related to design with customers and vendors

Faculty for:

  • FEM course
  • Design standards, Design of elements
  • Mechatronics course
  • Design for manufacture & Design for Assembly
  • Machine design – Thread Fasteners, Seals, Vacuum sealing

Training Undergone:

  • Green Machining Practices
  • GaBi Life Cycle Assessment Software
  • Industrial Hydraulic Fluids
  • Certified in Creo for Design Engineers and Creo for Industrial designers as a industry trainer
  • Design for Manufacture & Design for Assembly
  • Awareness training programme on AS9100 revision D at CMTI
  • BE in Mechanical engineering
  • M.Tech in Product Design & Manufacturing
  • Special process development of Aluminization on Alloy steel
  • Future work : Study of Diffusion aluminization on inconel material and its parameter control.

 

I Design of Special Purpose machine :

  • BEM trimming machine
  • Vertical mixer, VM-4.5T
  • Mishrana yantra, MY-16
  • Stud tensioning equipment (STE-RPV)
  • Sphere lapping for lathe attachment
  • Special cutting device for Nuclear reactor

 

II Design and development of Test rigs :

  • Telescopic cover test rig
  • Qualification testing of LES actuators
  • Second line test rig – Filter test rig & Static pressure test rig
  • Geared Rotary Actuator
  • Qualification testing of Primary Heat exchanger & Pre-cooler

 

III Establishing of Special Process development :

  • Diffusion Aluminization of Adaptor sleeve
  • Manufacturing & Supply of Studs, Nuts & Washers
  • Establishment of heat treatment cycles on of Low alloy steel FIM rods
  • Diffusion aluminization of M105 fasteners
  • Second Author, (2017), Development of Sphere lapping attachment or CNC Lathe, Manufacturing Technology Today (MTT), Vol.16 (Issue 12):page no 3-6.
  • Author, Design and analysis of Vibration test fixture for 6.2 KW Siemens motor, IJIRSET, Volume 9, Issue 5, May 2020
  • Author, ” Design and Development of Fixture for testing Aerospace LRU’s ” International Journal of Applied Engineering Research and Development (IJAERD); ISSN (online): 2278-9383; ISSN (print): 2250-1584; Impact factor(JCC) (2019): 4.9648; ICV – (2016): 63.12; NAAS rating: 2.88; Vol – 10, Issue – 2; Edition: Dec2020
  • “Second Author “Evaluation of surface finish and its effect on packed diffusion aluminization of low alloy steel component”, International Journal of Application or Innovation in Engineering & Management (IJAIEM), Volume 7, Issue 6, June 2018, ISSN 2319 – 4847
  • Visited Japan to pre-shipment inspection of the machine and its accessories and also hands on training of the Nitrogen Parallel seam sealer. The pre-shipment inspection @ Nippons avionics co. ltd, Japan.
  • Organized the Design innovation Clinic for Engineering students to nurture scientific and engineering temperament to build a better India
  • member in selection committee of project Fellows recruitment & review.
  • of UG projects guided – 1
  • of PG projects guided – 3
  • Best project Award for Diffusion Aluminization: Indigenous technique has been developed by CMTI.
  • Member in DRISHTI innovation platform