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  • Mr. Champuri Srinivasa Rao

Mr. Champuri Srinivasa Rao

Designation: Scientist - D
Centre: Centre for Machine Tools & Special Purpose Equipments (C-SPM)
Group: Materials And Metallurgy Group
Joining Date: 18-03-2009
Email Id: srinivasrao[at]cmti[dot]res[dot]in
Office Telephone No: 080-22188303
Mobile No: +91-7204045411

  • Quality Assurance & quality control activities in development of special purpose machines
  • Team member in sponsored R&D projects
  • Augmenting materials characterization & processing facilities
  • Quality Manager of Material Testing Laboratory as per ISO/ IEC 17025:2017
  • Mentor for thesis dissertation of post graduate students
  • Faculty for scheduled training programs in the area of Metallurgical Engineering

Diploma/Mechanical Engineering (Govt Polytechnic College, Mahabubnagar, Telangana)

B.Tech/Mechanical Engineering (JNTU – Hyderabad)

M.Tech/Industrial Metallurgy (IIT-Roorke)

 

Fellowships/ Employment

 

Name of Institution

 

Period

 

 R & D activity

Apprentice Officer CMTI, Bangalore March, 2009-March, 2010 Induction training programme
Scientist B CMTI, Bangalore March, 2010 – June, 2014 Testing & Characterization of metals & alloys

Quality Assurance & Quality Control in development of Special Purpose Machines

Failure analysis of Engineering Components

Team member in sponsored R&D projects

 

Scientist C CMTI, Bangalore July, 2014-August , 2020
Scientist D CMTI, Bangalore September, 2020- till date

Sponsored  projects :

Role Funding Agency Reference Status
 

Team member

DoS, New Delhi Development of Special Purpose Machines 5 Completed

1 On-going

DRDO, New Delhi 4 Completed

1 On-going

DAE, Mumbai Diffusion Alumination Processing of Low alloy steels

 

1 Completed

1 On-going

[1] Silicon nanomachining in ductile regime –A Review, 3rd International and 24th AMTDR conference, December 13 – 15, 2010

[2] Effect of Crystallographic Orientation on Ductile to Brittle Transition Using Nano-Scribing Method, 1st National conference on Micro and Nano Fabrication, January 21 -23, 2013

[3] Comparative study of estimated uncertainty values by conventional GUM and Monte Carlo Simulation method for Vickers hardness calibration, 3rd National conference on Advances in Metrology, February 19 – 21, 2014

[4] A Study of failure component made out of OHNS during heat treatment owing to the geometry aspect and inappropriate control of heat treatment parameters- S S Avadhani and Ch. Srinivasa Rao. Manufacturing Technology Today (MTT), Vol-16, issue -11, November, 2017.

[5] Design of special fixture for hard chromium plating on internal surface of hollow cylinder open at one end and with restricted opening at the other end with L/D ratio more than 4 SS Avadhani, Champuri Srinivas Rao and CJ Kumara. Manufacturing Technology Today (MTT), Vol-18, issue -03, March, 2019.

[6] Mechanical and structural characterization of DLC prepared by PECVD technique Champuri Srinivas Rao and Leo Prakash. Manufacturing Technology Today (MTT), Vol-18, issue -03, March, 2019.

  • Initiative for developing and establishing diffusion aluminization process technology for low alloy steels after successfully addressing the process and supply of aluminized & heat-treated adapter sleeves of quantity -310 nos with consistent and acceptable results (coating & mechanical properties)
  • Failure analysis case studies to determine the root cause for failure to the satisfaction of customers as listed below
  • Drive bolt failed during assembly
  • Trunnion component failed during hydraulic pressure test.
  • TMT bars failed during reverse bend test
  • Stud M24 failed during service
  • Bar stock material of grade EN 19 is suspected to find preexisting cracks
  • Determining the root cause of failure of CB28 pump housing components
  • Determining the root cause for failure of wire drawn from cold forming
  • Determining the root cause for premature failure of cam ring.
  • Cracked Pitman Arm failed during durability test
  • Determining the root cause for premature failure of turbine rotor
  • Determining the root cause for premature failure of leaf spring used for steam turbine applications